Central Virginia Fiber Mill

Spinning Yarn

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STATE OF THE ART SPINNING MACHINE
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STATE OF THE ART CARDING MACHINE

Assessing the fiber - when we receive your fiber, we will visually access the condition and length of your fiber.  The minimum length is 3" and the maximum length is 7".  We reserve the right to return any fiber which we feel we cannot process properly.  We have a minimum weight of 5 lbs per batch.  There will be a set-up charge for batches less than 5 lbs.  

Skirting the fleece - We will lightly skirt your fiber.  Unskirted fiber can lose up to 50% of it's incoming weight.  It is to your advantage to skirt your fleece before sending it to us.  We will offer skirting demonstrations throughout the year to help guide you through the correct skirting for our system.

Washing  - We include washing all fleeces in our spinning price. We have water which can reach 180 degrees so scouring is possible for sheep's wool.


Picking the fiber - Our picking machine takes out most of the dirt, debris and vegatable matter from your fleeces.  Picking opens and separates the fibers for carding.  Blending of different fibers can be done at this time.  We offer several natural fibers which are suitable - wool, mohair silk and bamboo - for blending.  You may also choose to blend different colors of the same fibers to create lovely colors.

Carding the Fiber the fiber is further opened and most of the remaining second cuts, guard hair and VM are removed.  As the fiber comes off the roller it forms a web which will become either roving or batt.  Well carded roving is a spinner's dream. 

Pin Drafting  - we are among the few mills which take the additional step of pin drafting the roving before spinning.  This process further combs and aligns the individual fibers into smooth sliver. We can now create beautiful semi-worsted yarn.

Spinning into Yarn - this is the most important of all the steps and it is here that each batch will be processed to its highest potential.  Using precise calculations and "feel", we tune our spinner based on staple length, fineness and strength.  This is an important step since over twisting will ruin the innate qualities of alpaca fiber and create a rope-like yarn.

Plying the Yarn - this process twists the single strands of spun fibers together into a lofty 3-ply yarn in bulky, sport or fingering weights.

The Final Step - Your beautifully spun yarn will be put onto cones before it is weighed to determine the final weight and is ready to be returned to you.  You may choose to have your yarns made up into skeins at a small additional cost.

TIPS:

SKIRT WELL - Saves $$ - Pick out vegetable matter, debris, beans, matted fiber, coarse medulated fibers - we will charge a per hour fee for reskirting dirty or unskirted fleece.
PRE-WASHING - Saves $$ - We will accept prewashed fiber and discount the spinning prices by $2.50 per pound.  We reserve the right to rewash any fleece that does not meet our quality standards.
COMBINING FLEECES INTO BATCHES - Saves $$ - our minimum batch is 5 lbs - sort by quality and color.  Less than 5 lbs will be charged a set-up fee.
UNSPINNABLE FIBER - Saves $$ - Do not send tender, moldy or infested fleece, fiber shorter than 3" or longer than 7" - it will be returned to you at your cost.
ADD A BIT OF WOOL - Value Added - Consider adding 10% - 15% fine merino wool to give memory and loftiness to your finished yarn.
CONSIDER BLENDING - Value Added - Add other fibers such as silk, mohair or bamboo to create an interesting finished yarn.
SKEINSValue Addedhave your yarn returned to you made into 4 oz. or 250 yd. skeins and ready to sell.

Natural Fibers Artistically Crafted